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  Step by step build instructions...



  Download Technical Instruction Documents
Title Short Description Links
Manual Clutch Install Instructions How To Install A Manual Clutch In Your XR / CRF 50 [7.3MB Word File] or plan text document with no pictures for quick download Word Doc   Text Doc
Race Head Instructions Assembling a race head instructions with pictures [1.1MB Word File] or plan text document with no pictures for quick download Word Doc   Text Doc
High Volume Oil Pump Instructions Installing a high volume oil pump instructions with pictures [1.3MB Word File] or plan text document with no pictures for quick download Word Doc   Text Doc
Engine Tear Down Instructions Full engine tear down instructions with pictures [1.4MB Word File] or plan text document with no pictures for quick download Word Doc   Text Doc
Big Bore Kit Install Instructions Full big bore kit installation instructions [900KB Word File] or plan text document with no pictures for quick download Word Doc   Text Doc


  On-Line Technical Instructions
Number Title Short Description Link
0001 Seat & Plastic Removal At some point you are going to need to remove the seat and plastic... Full Article
0002 Installing a Bar Clamp and Handlebar One of the biggest changes you can make to your bike is to install a new bar clamp... Full Article
0003 Installing a Kill Switch If you plan to replace the stock throttle assembly on your 50 with an aftermarket throttle... Full Article
0004 Installing a Throttle If you are planning to install a new handlebar on your bike, you will also have to install a new throttle... Full Article
0005 Installing an Extended Shift Lever Installing an extended shift lever is probably one of those things that you have thought about but... Full Article
0006 Installing Tall Seat Foam and a Seat Cover Installing tall seat foam and a seat cover on your bike can make a big difference on how comfortable... Full Article
0007 Frame Stripping The stock 50 frame was never intended to support adult sized gorillas, let alone support adult sized gorillas flying through the air... Full Article
0008 Applying Graphics Applying graphics to your bike is one of the easiest ways to make your bike stand out from the crowd... Full Article
0009 Swing Arm Installation If you tend to ride your bike harder than your average 5 year old, you may want to consider adding a new swing arm... Full Article
0010 Fork Removal and Disassembly If you plan on adding new fork springs to your bike or even a new fork, you are going to have to take apart... Full Article
0011 Installing a chain If you plan on installing a longer swing arm on your bike, you are going to have to install a new chain as well, since most aftermarket swing arms are longer than the stock swing arm... Full Article
0012 Adjusting your Clutch Adjusting the clutch should help you determine whether or not your clutch simply needs to be adjusted or upgraded.... Full Article
0013 Rear Shock Disassembly Installing a heavier weight shock spring is fairly easy to do and is also a cost effective project that will certainly help your bike handle much better... Full Article

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